{"id":2590,"date":"2026-10-28T10:29:22","date_gmt":"2026-10-28T02:29:22","guid":{"rendered":"https:\/\/skypumold.com\/?p=2590"},"modified":"2026-10-28T10:29:22","modified_gmt":"2026-10-28T02:29:22","slug":"sinker-edm-mold-die-components","status":"publish","type":"post","link":"https:\/\/skypumold.com\/ru\/sinker-edm-mold-die-components\/","title":{"rendered":"Sinker EDM for Mold and Die Components: Ribs, Blind Pockets and Sharp Corners"},"content":{"rendered":"<p>Some features on mold and die components cannot be machined with a rotating cutter. A deep, narrow rib in a mold cavity, a sharp internal corner at the bottom of a blind pocket, or a small detailed shape in a hardened insert would need a tool that is too long, too thin or too small to cut accurately. Sinker EDM, also called ram EDM, die-sinking EDM or conventional EDM, makes these features by eroding the material with electrical sparks, using an electrode shaped like the feature it produces.<\/p>\n<p>This article explains how sinker EDM works, which features on tooling components it is used for, how electrodes are made and what to include on the drawing for parts with EDM features.<\/p>\n<h2>How Sinker EDM Works<\/h2>\n<p>In sinker EDM, the electrode and the workpiece are both connected to a power supply and separated by a small gap filled with a dielectric fluid, usually EDM oil. The machine generates a rapid series of electrical pulses. Each pulse produces a spark across the gap that melts and vaporises a tiny amount of material from the workpiece. The dielectric fluid cools the area and flushes the eroded particles away.<\/p>\n<ul>\n<li><strong>Electrode:<\/strong> a copper or graphite electrode is machined to the shape of the feature. The electrode is mounted on the machine&#8217;s ram and lowered into the workpiece, and the cavity it produces is the mirror image of its shape.<\/li>\n<li><strong>Servo control:<\/strong> the ram is controlled by a servo system that keeps the spark gap constant as material is removed. If the gap becomes too small or contaminated, the ram retracts briefly to clear it.<\/li>\n<li><strong>Spark gap:<\/strong> the cavity is always slightly larger than the electrode, by the width of the spark gap. The electrode is therefore made undersize by a calculated amount so that the finished feature reaches its drawing size.<\/li>\n<li><strong>Flushing:<\/strong> dielectric is pumped into the gap through nozzles or through holes in the electrode, so that eroded particles do not cause unstable sparking. Good flushing is especially important in deep features.<\/li>\n<li><strong>Roughing and finishing:<\/strong> material is first removed with high-energy settings, then the same or a second electrode is used with lower energy to reach final size and the required surface finish.<\/li>\n<\/ul>\n<figure><img decoding=\"async\" src=\"https:\/\/skypumold.com\/wp-content\/uploads\/2026\/10\/skypu-sinker-edm-electrode-holder.jpg\" alt=\"Ram and electrode holder of a sinker EDM machine in the SkyPu workshop, with the dielectric flushing line connected\" \/><figcaption>The ram, electrode holder and flushing line on our sinker EDM machine.<\/figcaption><\/figure>\n<p>Because the process uses no cutting force, there is no tool deflection, and the hardness of the workpiece makes no difference to how it is machined. Hardened tool steel and tungsten carbide can be eroded in the same way as soft steel. This allows features to be produced after heat treatment, so that they are not distorted by hardening.<\/p>\n<h2>Features Made by Sinker EDM on Tooling Components<\/h2>\n<ul>\n<li><strong>Deep, narrow ribs and slots:<\/strong> rib features in plastic mold cavities and narrow slots that are much deeper than a small end mill can reach.<\/li>\n<li><strong>Sharp internal corners:<\/strong> a milled pocket always has a corner radius equal to the cutter radius. Sinker EDM can produce much smaller internal corners at the bottom of blind pockets.<\/li>\n<li><strong>Blind cavities and pockets:<\/strong> shaped recesses that do not pass through the part, so they cannot be cut by wire EDM.<\/li>\n<li><strong>Small details in hardened inserts:<\/strong> fine shapes, steps and lettering in mold inserts and die components after heat treatment.<\/li>\n<li><strong>Textured surfaces:<\/strong> a uniform spark-eroded texture on mold surfaces, specified by grade.<\/li>\n<li><strong>Features in carbide:<\/strong> shapes in tungsten carbide punches and inserts that are difficult to grind.<\/li>\n<\/ul>\n<p>Sinker EDM is often used together with wire EDM. Wire EDM cuts through profiles, such as punch shapes and die openings, very accurately. Sinker EDM produces the blind features that wire EDM cannot reach. Many mold inserts are made with both, plus CNC milling for the main shape and surface grinding for the reference faces.<\/p>\n<figure><img decoding=\"async\" src=\"https:\/\/skypumold.com\/wp-content\/uploads\/2026\/10\/skypu-injection-mold-cavity-insert-block-gray.jpg\" alt=\"Injection mold cavity insert block with pockets and recesses made by SkyPu\" \/><figcaption>A mold insert with pockets and recesses. Blind features like these are typical applications for sinker EDM.<\/figcaption><\/figure>\n<h2>Electrodes<\/h2>\n<p>The electrode determines the accuracy of the feature, so it is made with the same care as the part itself.<\/p>\n<ul>\n<li><strong>Copper electrodes<\/strong> are widely used for fine details and good surface finish. They are made by CNC milling, turning or wire EDM.<\/li>\n<li><strong>Graphite electrodes<\/strong> are light and easy to machine, and are often used for larger cavities.<\/li>\n<li><strong>Roughing and finishing electrodes:<\/strong> for features with a fine finish or tight tolerance, a separate roughing electrode removes most of the material and a finishing electrode brings the feature to size.<\/li>\n<li><strong>Undersize allowance:<\/strong> each electrode is made smaller than the feature by the spark gap of the settings it will be used with.<\/li>\n<\/ul>\n<p>Electrode design is part of the supplier&#8217;s process planning, so the customer drawing only needs to show the finished feature.<\/p>\n<h2>What to Include on the Drawing<\/h2>\n<ul>\n<li><strong>Feature geometry:<\/strong> full dimensions of the ribs, slots and pockets, with tolerances on the sizes that are functional.<\/li>\n<li><strong>Internal corner radii:<\/strong> state the maximum radius allowed in internal corners. This decides whether a corner can be milled or must be made by EDM.<\/li>\n<li><strong>Depth and datum:<\/strong> dimension depths from a defined datum face, so they are measured consistently.<\/li>\n<li><strong>Surface finish:<\/strong> specify the finish for each surface, for example an Ra value or an EDM texture grade such as VDI 3400, and mark surfaces that must be polished after EDM.<\/li>\n<li><strong>Material and hardness:<\/strong> state the material and the hardness after heat treatment, so the order of operations can be planned.<\/li>\n<li><strong>CAD data:<\/strong> provide a 3D model (STEP) for cavities and complex shapes. It is used to design the electrodes.<\/li>\n<\/ul>\n<p>For more on the related processes, see our articles on <a href=\"\/ru\/wire-edm-punches-die-inserts\/\">wire EDM punches and die inserts<\/a>, <a href=\"\/ru\/custom-core-pins-injection-molds\/\">core pins for injection molds<\/a> \u0438 <a href=\"\/ru\/tool-steel-vs-carbide-stamping-die-components\/\">tool steel and carbide for die components<\/a>.<\/p>\n<h2>Sinker EDM at SkyPu<\/h2>\n<p>At SkyPu, sinker EDM is carried out in-house alongside CNC milling, wire EDM and surface grinding, so a component can move between processes without leaving the factory. We use copper electrodes for detailed features in mold and die components, and check finished dimensions in our inspection room before shipment.<\/p>\n<figure><img decoding=\"async\" src=\"https:\/\/skypumold.com\/wp-content\/uploads\/2026\/10\/skypu-sinker-edm-machine-workshop.jpg\" alt=\"Sinker EDM machine in the SkyPu workshop in Kunshan, China\" \/><figcaption>A sinker EDM machine in our workshop in Kunshan, China.<\/figcaption><\/figure>\n<p>If you have <a href=\"\/ru\/precision-mold-components\/\">mold components<\/a> or <a href=\"\/ru\/stamping-die-components\/\">stamping die components<\/a> with ribs, blind pockets or sharp internal corners, <a href=\"\/ru\/contact-us\/\">send us your drawing and 3D model<\/a> with the material, hardness, quantity and surface finish requirements, and our team will review it and reply with a quotation.<\/p>","protected":false},"excerpt":{"rendered":"<p>How sinker EDM produces deep ribs, blind pockets and sharp internal corners in mold and die components, how electrodes are made and what to specify on the drawing.<\/p>","protected":false},"author":1,"featured_media":2589,"comment_status":"closed","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,19],"tags":[],"class_list":["post-2590","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-mold-components","category-stamping-dies"],"blocksy_meta":{"styles_descriptor":{"styles":{"desktop":"","tablet":"","mobile":""},"google_fonts":[],"version":8}},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sinker EDM for Mold and Die Components: Ribs, Blind Pockets and Sharp Corners | SkyPu<\/title>\n<meta name=\"description\" content=\"How sinker EDM produces deep ribs, blind pockets and sharp internal corners in mold and die components, how electrodes are made and what to specify on the drawing.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/skypumold.com\/ru\/sinker-edm-mold-die-components\/\" \/>\n<meta property=\"og:locale\" content=\"ru_RU\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sinker EDM for Mold and Die Components: Ribs, Blind Pockets and Sharp Corners | SkyPu\" \/>\n<meta property=\"og:description\" content=\"How sinker EDM produces deep ribs, blind pockets and sharp internal corners in mold and die components, how electrodes are made and what to specify on the drawing.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/skypumold.com\/ru\/sinker-edm-mold-die-components\/\" \/>\n<meta property=\"og:site_name\" content=\"CNC Machining Parts, Stamping &amp; 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